For over 35 years, ROBOWORKER has been developing custom, cross-industry manufacturing solutions. Our machines, operating worldwide, are synonymous with reliability, precision und efficiency. Our range of equipment includes placement machines, machining and packaging machines, as well as automated handling and inspection systems.
We are pleased to present successful examples of our special machinery projects. With our flexible modular systems, we develop and implement tailor-made solutions for your specific requirements. Contact us to bring your unique application to life together!
The system enables fully automated feeding of sintered parts using flat conveyors. The parts are isolated and precisely positioned. In the next step, the two sintered parts are accurately aligned on top of each other, taking into account both the XYZ coordinates and the rotational position. Subsequently, the parts are joined with a programmable force of up to 1000 kN. Finally, the assembled parts are inspected and, if they meet the quality criteria, ejected into a good part container.
Potential applications of such a system include the automotive industry, aerospace industry, medical technology, consumer goods industry, toolmaking, and more.
The fully automated production of connectors is carried out through a highly advanced process that includes several precise steps. Contact feeding is done via a reel or as bulk material with vibratory bowl feeders that continuously supply the necessary contacts. A punching or punching-bending unit processes the contacts before they are transferred to the injection molding machine. After removal from the injection molding machine, the connectors are tested, for example, for continuity, high voltage, or short circuits, and the good parts are placed on a conveyor belt. We have implemented the transfer to the injection molding machine in various configurations: with mask loading using a linear system or industrial robot, including tool loading.
This automated process ensures high efficiency and precision in connector production, reduces error sources, and optimizes the production flow.
Our production line is suitable for use in many industries, such as the automotive industry, aerospace industry, electronics industry, medical technology, and more.
The sophisticated production solution features a high-precision rotary indexing table with multiple stations. Circuit boards, motors, and other components are extracted from pallets using linear robots. Vibratory bowl feeders ensure a continuous supply of contacts, drive screws, and other bulk parts. A satellite rotary indexing table is used for the pre-assembly of the drive assembly. Finally, a comprehensive inspection of the finished assemblies is carried out before they are forwarded for transport.
This solution is used in industries such as the electronics industry, aerospace, packaging industry, and more.
In this project, a multi-cavity mold of an injection molding machine (IMM) is unloaded. Highly sensitive MIM parts are separated, machined—potentially with laser technology—and precisely palletized in synchronization with the IMM cycle.
For this purpose, a space-optimized 3-axis portal robot is integrated into a machine frame. A servo-driven multiple gripper on the robot's Z-axis arm precisely and gently removes multiple MIM parts from the injection molding machine simultaneously. The MIM parts are then separated and laser-processed at a separate processing station. After machining, the MIM parts are inspected and precisely positioned on custom carriers in the sintering layer. The entire system operates without interruption.
A fully automated MIM system is suitable for a variety of industries, such as the automotive industry, aerospace industry, medical technology, electronics industry, watchmaking industry, and more.
Common blister machines package tablets, capsules, and similar products with an output of, for example, one blister per second. Packaging can also be multi-lane. Specialized high-performance unloading systems, customized for the machine, unload and stack the blisters and then transfer them to the cartoner.
These systems feature interchangeable multi-grippers that allow for easy adaptation to different blister formats. Sensors and intelligent fault management ensure smooth operation during multi-shift production. The drives and guides are designed and dimensioned for years of continuous operation.
Such unloading robots can be used in the pharmaceutical, cosmetics, food, electronics industries, and more.
The automatic processing and pre-fitting of cable ducts enable order-specific configuration directly at the extrusion line. The ducts are cut to any length, the ends are processed, and connectors are automatically fed and assembled. Additionally, there is precise feeding and assembly of partition and retaining clips.
A particularly challenging aspect is maintaining continuous operation of the extrusion line to ensure consistent material quality. Both standard lengths can be produced and stored, and customer orders can be precisely cut and delivered just-in-time.
This system is suitable for use in the plastic processing industry, particularly in the construction sector.
We develop and manufacture customized machine tools. The 4-axis drilling machine with four high-frequency spindles is a highly precise and efficient system designed for uncompromising productivity.
In this case, carbon workpieces were drilled simultaneously with two diameters, performing two operations at once, at a rate of one per second. The drilling coordinates were transmitted via a CAD interface, automatically converted, and executed. Additionally, the system features fully automatic workpiece changes, long autonomy times, automatic product changes, and more.
Applications for this type of drilling machine can be found across many industries, such as consumer goods, automotive, aerospace, and electronics.
Cold-formed steel parts are measured and inspected for cracks in a fully automated process using the eddy current method. This method allows for precise control of the quality and integrity of the pressed parts by using electrical currents to detect fine cracks and surface irregularities.
Through fully automated measurement with image processing systems, the pressed parts are quickly and efficiently inspected for dimensional accuracy from all sides, while the eddy current method ensures that even the smallest material defects are detected.
These automated inspection and monitoring processes guarantee high product quality and contribute to minimizing scrap and rework. They are used in the automotive industry, vehicle engineering, aerospace industry, energy sector, and more.
