With RPL packaging machines from ROBOWORKER, you can minimize error risks in final processing that can arise from labor-intensive manual process steps.
You’re probably familiar with these issues: mixed-up indexable inserts in the final packaging, partially filled boxes, incorrect labels, missing processing steps, defects on the parts!
These special packaging machines from ROBOWORKER help you eliminate these causes of customer complaints!
These fully automatic multifunction machines integrate inspection, laser marking-, packaging and labeling functions, ensuring optimal efficiency and consistent product quality. They process entire stacks of all types of trays, making them ideal for handling ISO indexable inserts that require high throughput. The stacks can consist of one or more orders.
ROBOWORKER delivered its first packaging machine with inspection functions, automatic lidding, and labeling in 2004 . All delivered machines are still in operation today.
Contact us. We are happy to advise you!
In the video, we show you how entire tray stacks are processed in the high-performance RPL packaging machine. From feeding to inspection, laser marking, packaging into final packaging boxes, lidding, labeling, and stacking into cartons.
In the RPL, dimensional accuracy and surfaces are measured and inspected from above. If the bottomside also needs to be inspected, ROBOWORKER integrates a turning station.
Defective parts are automatically sorted out.
All measurement and inspection results are stored in common formats for databases and images for 100% traceability . These data are saved on the machine but can also be transferred to a customer server via an Ethernet interface, for example.
ROBOWORKER optionally integrates high-performance laser systems into its inspection and packaging machines. Depending on the system type, up to two parts can be marked simultaneously.
The marking can be done from above and/or from the side.
ROBOWORKER integrates a high-performance label printer as a standard feature in the packaging systems, which is connected to the customer's network. Printing specifications are sent to the system from there.
The label is applied according to customer specifications.
The RPL systems are highly flexible regarding indexable inserts, boxes, and labels to be processed. Therefore, the system can be reconfigured to a new design with minimal effort and downtime.
The camera-based label inspection checks whether a label is present and whether it has been applied within the specified tolerances.
During the learning process, the first box is checked by the operator. If the label is correctly applied, no further steps are necessary. The camera independently identifies both the box and the label.
After labeling the packaging box, any residual magnetism is removed. This is undesirable in carbide cutting tools, as particles or chips can adhere and negatively impact the manufacturing process.
The finished packaging boxes are then directly stacked into cartons , preparing them for intermediate storage at the customer's site. The flexibly adjustable holders are designed for different carton sizes .
We look forward to presenting our packaging technology to you in more detail. As your competent partner, we are happy to address your needs and requirements. Contact us.
The design is ideal for medium and large batch sizes. It fully automatically packages 1,200 parts per hour with the simplest operation!
The highly efficient end packaging system is suitable for most ISO geometries.
A PosFinder system automatically detects the position and orientation of the indexable inserts for perfect part pickup.
The basic system is expandable with measurement stations for securely sorting out mixed types and faulty parts, a laser marking station, and a second box/lid magazine for even longer autonomy times.
Additional box/lid magazines for different box sizes can also be ordered.
The high-performance packaging machine RPL is designed for large batch sizes. It inspects and packages 2,400 parts per hour.
Indexable inserts can be fed to the system in all types of trays, including unordered ones. The position and orientation of the indexable inserts are automatically recognized by a PosFinder system.
The base system can be expanded with measurement and inspection stations, turning stations, laser marking stations, and a full box inspection station.
