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Machines for Automating Machining Processes

Coating Processes RPS-CVD

High-speed palletizing with loading/unloading machines for CVD coating carriers

For small parts requiring CVD coating, ROBOWORKER offers two different types of machines, the RPS-CVD Compact and the larger RPS-CVD, in which the workpieces are palletized fully automatically from one carrier system to the other:

  • from production pallets to coating carriers
  • from coating carriers into production pallets


The loading machines have special loading software for coating carriers. Placing patterns are usually calculated automatically. The software is designed to make the best possible use of the coating carrier area and to create a homogeneous placing pattern. In addition, customer-specific generation of placing patterns is also possible.

All system types are designed in such a way that additional stations can also be integrated, such as a loosening station, an optical interval inspection for the detection of coating defects or a tray identification via RFID for traceability.

Inspection station for check of global color deviations


Variants

Loading/unloading machines RPS-CVD Compact, the new footprint-optimized compact version

As for the RPS Compact palletizing system, the basic system consists of tried and tested modules for tray and parts handling that can be flexibly combined with each other. As a standard, stacker systems are used for tray handling and linear robot systems for parts handling.

This system is also virtually teach-free and can be set up, ready for operation, and equipped for new products in the shortest possible time.

  • Gantry robot with combi-grippers for flexible tray handling
  • Precision pick-and-place robot with integrated gripper exchange interface and interface for position detection system
  • Universal gripper set for parts of all kinds
  • Gripper station for automatic gripper exchange
  • Automatic change-over to the next order and part type
  • As a standard placement of up to two orders on one carrier

Additional stations can be integrated

Loading/unloading lines RPS-CVD

The larger Loading/Unloading Line RPS-CVD has two robot stackers with large storage capacity for carrier systems to achieve high autonomy times.

  • Two integrated robot stackers for automatic loading and unloading the machine
  • Two high-precision 4-axis pick-and-place robots for palletizing with integrated gripper exchange interface and interface for position detection system
  • Automatic exchange positions for carrier systems
  • PosFinder system for position recognition of all kinds
  • Gripper station for automatic gripper exchange
  • Automatic change-over to the next order and part type
  • As a standard placement of up to three orders on one carrier

Additional stations can be integrated

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