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Automated Drilling Stations RDS

The alternative to cross-hole pressing and manual drilling

The automated RDS drilling station presents an efficient and cost-effective solution for the post-sinter process of special cutting insert geometries, such as tangential milling inserts.

Unlike manual green compact machining processes, which tend to be labor-intensive and prone to high scrap rates, the RDS drilling station offers automation that enhances efficiency and reduces waste.

Moreover, in situations where the purchase of a cross hole press might not be economically viable due to high recurring quantities, the RDS drilling station becomes an attractive alternative. It caters to small and medium batch sizes while still maintaining productivity and cost-effectiveness.

Automatic drilling of green parts from top and bottom with automatic loading and unloading

 

For all questions, please contact

 

Matthias Giray
Area Sales Manager

+49 751 50920-25
matthias.giray@roboworker.de

 

Your Advantages with ROBOWORKER Drilling Stations

Increased productivity due to fast adjustment of borehole geometries and short time-to-market

Cost savings due to reduced engineering time and low tool costs

Process stability through optimum compaction on standard presses and thus minimum borehole distortion after sintering

Possible distortion of cross hole pressed cutting insert after sintering

Possible distortion

on cross-hole pressed insert after sintering

Minimal distortion after sintering

Minimal distortion

of pressed blank without hole and efficient green machining process

Drilling Station

  • NC controlled drilling spindle from above and below in different speed ranges
  • Individually programmable drilling axis (Z)
  • Individually programmable X/Y axes, e.g. for two drilling holes
  • Product specific clamping units with hold-down devices for exact positioning of the part
  • Special suction devices for eliminating the metal powder during the drilling process and cleaning the pressed part after drilling
  • Convenient HMI for programming and parameter setting
  • Camera systems for borehole check (as an option)

Automation system

  • Compact modular system, especially for horizontal loading and unloading based on proven PAG technology
  • 3-axis robot
  • Tray handlings: double conveyor belt or magazine solution for all types of sinter trays
  • Touch screen operation
  • Gentle and flexible gripping systems
  • Optional cleaning and inspecting of component
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