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Optical In-Process Inspection with Laser Marking and Packaging

Solutions for any requirement

ROBOWORKER develops machines for the automated optical inspection and packaging of indexable cutting inserts, round tools, other sintered parts and workpieces made of any material, such as carbide, iron powder, ceramics and many more. The inspection systems can be used in a wide range of industries, such as metal processing, automotive, battery technology or medical technology.

Our machine concepts

Focusing on inspection
All-round inspection (measurement of dimensional accuracy, surface inspection, edge inspection) for demanding workpieces (also dirty parts) (optionally with packaging)

Focusing on packaging
High performance with reduced inspection functions and packaging for standard workpieces

Depending on the requirements, both 100% and interval inspection of the workpieces is possible.

Small parts in a size of 30 x 40 mm can be completely inspected with the standard inspection window. It can also be applied to inspect specific quality-relevant areas of larger workpieces.

The user-friendly operation of the machines is based on automated and standardized processes that can be flexibly supplemented by individual adjustments and settings.

As an option, all machine types can be combined with laser marking from above and/or from the side.

 

Laser marking of a metal workpiece

Your Advantages with ROBOWOKER Inspection and Packaging Systems

When inspected automatically

Traceability through documented measurements and repeatable and objective defect detection

Availability of data for internal use and for customer documentation and validation

Complete inspection of all orders

Increased efficiency in the quality control

When packed automatically

Reduction of labor costs

Elimination of error risks

Increased productivity

Increased customer satisfaction and loyalty

High Precision Cutting Insert Inspection

The RoboInspect RIS inspection system inspects dimensional accuracy and quality of the workpiece in the µ-range. It is therefore able to perform a 3D+ inspection of small parts.

Software modules, HMI and image processing are developed in-house at ROBOWORKER. This enables flexible customer-specific adaptations.

With the integrated palletizing function, the workpieces are palletized into trays, plastic boxes, blisters or similar after inspection. Rejects are deposited separately for possible further analysis.

The RoboInspect RIS can optionally be extended with automatic tray stack processing or laser marking and packaging modules.

The storage of all generated images as well as inspection and measurement results enables 100% traceability of errors. The data is stored in the system, but can also be transferred to a customer server, e.g. via an Ethernet interface.

 

Symbol for video link     Inspection with RoboInspect RIS

All-round Inspection Machine RoboInspect RIS, basic machine

  • Stand-alone solution with manual tray loading and palletizing function
  • Fully automatic all-round inspecting of dimensional accuracy of the workpiece, edges and surfaces with high-resolution camera systems and trans-illumination and incident illumination
  • PosFinder system for all kinds of position recognition
  • 4-axis linear robot with automatic gripper exchange system
  • Intuitively operable 19“ touch screen
  • Product specific storage of inspection data in current formats for data bases
  • Compact design
Basic version of inspection machine


Variants


All-round Inspection Machine RoboInspect RIS with Automatic Stack Processing

Automatic loading and unloading of the RoboInspect RIS inspection machine by a robot stacker (with up to 6 stacking positions) with 3-axis linear system for automatic stack processing and interface to the testing machine.

Freely configurable stacks for

  • uninspected parts
  • inspected good parts
  • rejects

Processing of

  • trays (e.g. standard or pin pallets, foam trays)
  • blister
  • plastic boxes
  • etc.

Basic inspection machine RoboInspect RIS as described above.


All-round Inspection Machine RoboInspect RIS with Laser Marking Module

Integration of a laser marking system for marking requirements of all kinds.

  • Laser marking from top directly on the carrier system
  • Single part laser marking from top and/or
  • Single part laser marking from side
  • Product name
  • Logo
  • QR code
  • Etc.

Basic inspection machine RoboInspect RIS as described above.

Extendable with automated stack processing as described above.


All-round Inspection Machine RPL-RIS/IP with Packaging Functions

Special solution for indexable cutting inserts or round tools.

  • Automatic loading and unloading of the inspection machine RoboInspect RIS
  • Processing of production trays and plastic boxes
  • Lidding of plastic boxes
  • Labeling of plastic boxes

Basic inspection machine RoboInspect RIS as described above.

Packaging machines with high throughput and many options

ROBOWORKER's RPL high-performance packaging lines combine automatic palletizing of cutting inserts from tray stacks into final packaging boxes with lidding, labeling and stacking of boxes.

Optionally, measuring and inspecting functions such as

  • geometry measurement
  • surface inspection (structures)
  • surface inspection (color)

and a laser marking can be integrated.

The storage of all generated images as well as the inspection and measuring values enables 100% traceability of errors. The data is stored in the system, but can also be transferred to a customer server, e.g. via an Ethernet interface.

ROBOWORKER first delivered its inspection and packaging line with automatic lidding and labeling in 2004. All delivered systems are still in use today.

Basic Machine

  • Automatic tray and box loading
  • PosFinder system for all kinds of position recognition
  • High precision 4-axis linear robot for re-palletizing with automatic gripper exchange systems
  • 3-axis robot for tray and box handling
  • Magazines for box and lid storage
  • Lidding station
  • Labeling station with label position check
  • De-magnetizing station
  • Stacking station (into cardboard boxes, boxes etc.)
  • Intuitively operable 19“ touch screen
  • Upgradable with
    - fully automatic measurement of geometries and surface inspection
    - turning station
    - laser marking stations (top/lateral)
    - full box check
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