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Machines for Automating Machining Processes

Re-Palletizing Lines RPS

High-speed repalletizing with RPS

ROBOWORKER palletizing systems can sustainably increase the efficiency of all manufacturers of high-quality small parts (< 100 mm).

They are suitable for palletizing and sorting a large variety of parts onto carriers of all types.

For example, in the tungsten carbide insert sector, palletizing is done from sinter trays onto different types of production pallets or from production pallets into masks and back.

However, systems such as blisters etc. can also be processed without any problems. It does not matter whether the parts are fed into the system in nests or unsorted; a PosFinder system reliably detects the position and rotational orientation of the parts and ensures correct picking and placing.

Re-palletizing from sinter trays into production trays
Four examples of possible re-palletizing tasks

Various inspection functionalities, such as measurement of dimensional accuracy or random sample processing using the latest software technologies and image processing systems, enable quality control of the parts in the process. Tray identification via RFID can also be integrated for traceability.

Like all ROBOWORKER systems, the RPS palletizing machines are characterized by short amortization times ensuring the value of your investment due to continual upgradeable options and developments.

Workpiece measurement in the re-palletizing machine


Variants

Palletizing machines RPS Compact, the new footprint-optimized compact version

The basic system consists of tried and tested modules for tray and parts handling which can be flexibly combined with each other. Depending on individual requirements, conveyor belts, magazine or stacker systems are used for tray handling and linear robot systems for parts handling.

The virtually teach-free system is set up, ready for operation and equipped for new products in the shortest possible time.

  • Gantry robot with combi-grippers for flexible tray handling
  • Precision pick-and-place robot with integrated gripper exchange interface and interface for position detection system
  • Universal gripper set for parts of all kinds
  • Gripper station for automatic gripper exchange
  • Automatic change-over to the next order and part type

Additional stations can be integrated
Available as stand-alone or inline version

Universal palletizing lines RPS

The larger Universal Palletizing Line have two robot stackers with large storage capacity for carrier systems to achieve high autonomy times.

  • Two integrated robot stackers for automatic loading and unloading the machine
  • Two high-precision 4-axis pick-and-place robots for palletizing with integrated gripper exchange interface and interface for position detection system
  • Automatic exchange positions for carrier systems
  • PosFinder system for position recognition of all kinds
  • Gripper station for automatic gripper exchange
  • Automatic change-over to the next order and part type

Additional stations can be integrated

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