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Automation Systems for Powder Presses

Highly flexible systems for any kind of pressed part

All our pick-and-place devices have one thing in common - the combination of speed, precision and reliability due to the use of special high-performance linear robots. We offer a range of efficient automation systems with perfect synchronization and rapid data exchange between press and automation system.

Your advantages with ROBOWORKER press automation systems

Increase your part quality with in-process de-burring

Increase your output with automatic punch cleaning

Maximize control of sintered dimensions due to the use of precision weighing cells

Minimize green scrap due to the factors listed above

Optimize furnace loading with freely programmable high density part placing pattern

Short change-over times

Achieve maximum flexibility through highly versatile ROBOWORKER gripper technology: rotating, turning, tilting, single, double, manifold, vacuum, jaw, balloon grippers etc.

High-precision and Ultra-fast High-end Systems

With the latest generation of press removal systems ROBOWORKER has once again increased the precision, speed, functionalities and flexibility of the robot system with the new RL 35/4.

RHA automation systems are designed for lateral removal from powder presses, have a modular design and are equipped with magazine systems as a standard. Other tray handling systems such as transport trolleys or double belt systems can also be integrated on request.

The RHA is designed for use on electric and hydraulic presses.

Basic Machine

  • Mineral cast column construction with 4-axis linear robot system RL 35/4, optional addition of 5th/6th axes in gripper
  • Robot systems with direct measurement systems at X, Y and Z1 axes
  • Optimized use of ROBOWORKER grippers (as a standard also flexible multi-axis gripper) and customer owned gripping systems
  • Two gripper stations for automatic gripper exchange
  • Ultra-precise part placing on all kinds of sinter trays including tray measurement
  • Freely adjustable and highly user-friendly 19” touch screen, plus mobile handheld terminal for teach-in
  • Freely accessible switch cabinet in the column’s rear side

Variants

RHA with Magazine System

  • System with magazine system for lateral loading/unloading of sinter trays
  • Storage capacity: 3 - 10 sinter trays
  • Magazine loading/unloading during operation
  • Performance: up to 50 strokes/min

Highly Flexible and Efficient Automation Systems

The RAG automation systems for the lateral unloading of presses are an ideal solution when a large number of sinter trays must be stored and automatically processed. With an extensive range of accessories, the systems can be optimally adapted to the respective requirements.

RAG systems have a modular design and can be equipped with magazine systems, transport trolleys or transport and magazine trolleys. The tray storage in the magazine trolley enables high autonomy times and makes this variant of the RAG particularly interesting for use in the iron powder sector, where the sinter trays can only be filled with a few parts.

The RAG is designed for use on electric and hydraulic presses.

Basic Machine

  • Machine frame with 3-axis linear robot system RL 30/3 BG1, 4th axis in gripper (4th/5th axes also optional)
  • Optimized use of ROBOWORKER grippers and customer owned gripping systems
  • Two gripper stations for automatic gripper exchange
  • Precise part placing on all kinds of sinter trays including tray measurement
  • Mobile handheld terminal (19” touch screen as an option)
  • Optimal access
  • Integrated switch cabinet

Variants


RAG 2-M10 with Magazine System

  • Machine with integrated magazine system for lateral loading with sinter trays
  • Storage capacity: 3-10 sinter trays per drawer
  • Magazine loading/unloading during operation
  • Performance: up to 35 strokes/min


RAG 2-S with Stacker System

  • Machine with integrated stacker system for loading with sinter trays on the rear side via trolley
  • Storage capacity: up to approx. 30 sinter trays
  • Performance: up to 35 strokes/min


RAG 2-SMT 60 System with Stacker and External Magazine

  • Machine with integrated stacker system for empty sinter trays and output of filled sinter trays on external magazine trolley
  • XZ loading systems for magazine trolley
  • Storage capacity: up to 60 sinter trays
  • Performance: up to 35 strokes/min

Highest Performance in the Smallest Space

Our PAG systems provide numerous advantages: low space requirement, high output, extensive accessories.

Due to their modular design, they can be flexibly extended with conveyor belts or magazine trolleys. The tray storage in the magazine trolley enables high autonomy times and makes this variant of the PAG particularly interesting for use in the iron powder sector, in which the sinter trays can only be filled with a few parts.

The PAG is designed for use on electric, hydraulic and mechanical presses.

Basic Machine

  • Machine frame with 3-axis linear robot system RL 30/3 BG2, 4th axis in gripper
  • Optimized use of ROBOWORKER grippers and customer owned gripping systems
  • Two gripper stations for automatic gripper exchange
  • Precise part placing on all kinds of sinter trays
  • Mobile handheld terminal (19” touch screen as an option)
  • Optimal access
  • Integrated switch cabinet

Variants


PAG 30 ND

  • Machine with integrated double conveyor belt
  • Variant with lateral or frontal tray loading
  • Storage capacity: up to 3 full and 3 empty sinter trays, extendable for up to 6 full and 6 empty trays
  • Performance: up to 25 strokes/min


PAG 30 ND TECTREND

  • Machine with conveyor belt for front loading with sinter trays
  • Storage capacity: for up to 3 trays
  • Performance: up to 25 strokes/min


PAG 30

  • System with integrated double conveyor belt for front removal of pressed parts from mechanical powder presses
  • Storage capacity: up to 3 full and 3 empty sinter trays, extendable for up to 6 full and 6 empty trays
  • Performance: up to 25 strokes/min


PAG 30 ND with Magazine Trolley

Due to its autonomy times, this variant is particularly suitable for use in the iron powder sector.

  • System with integrated double conveyor belt and additional loading/unloading system in magazine trolley
  • Version with lateral tray loading
  • Uninterrupted operation due to part buffer when changing trays
  • Storage capacity in magazine trolley: 20-40 trays depending on part height
  • Performance: up to 25 strokes/min


PAG 30 ND with Magazine Trolley and Conveyor Belts

This variant of the PAG 30 ND palletizes the components from one or more conveyor belts (e.g. stacking of parts on the trays). This variant is also very suitable for use in the iron powder sector due to its autonomy times.

  • System with integrated double conveyor belt, loading/unloading system in magazine trolley; extension with conveyor belt(s)
  • Version with lateral tray loading
  • Uninterrupted operation due to part buffer when changing trays
  • Storage capacity in magazine trolley: 20-40 trays depending on part height
  • Performance: up to 25 strokes/min

Gripping technology for any precision part

ROBOWORKER has a wide range of grippers for removing sensitive components from the press, deburring, weighing and palletizing them.

Our product range consists of motor-driven

  • vacuum/suction grippers
  • hole grippers
  • parallel grippers

with additional functions such as rotating, turning or tilting.

Depending on the application, double, twofold or manifold grippers are available. All ROBOWORKER grippers have interfaces for suction pieces, part specific suction plates, silicone pieces (balloons), jaws and special insets.

Gripping functions rotating – turning – tilting

Variants


Vacuum/Suction Grippers

  • With interface for suction pieces and suction plates
  • As basic model and with additional motorized rotary, turning or tilting functions
Vacuum/suction gripper with universal suction adapter and suction pieces
Vacuum/suction gripper with universal suction adapter and suction pieces


Hole Grippers

ROBOWORKER offers two types of hole grippers: balloon grippers and 2- and 3-jaw hole grippers.

Balloon Grippers

  • With interface for balloons or special insets
  • As basic version or with motorized rotary, turning or tilting functions
Balloon gripper with ballons and special insets with blowing function
Balloon gripper with ballons and special insets with blowing function


2- and 3-Jaw Hole Grippers

  • With interface for gripper pins
  • As basic version or with motorized rotary function
2- and 3-jaw hole gripper with changeable gripper pins
2- and 3-jaw hole gripper with changeable gripper pins


Parallel Grippers

  • With interface for customized gripper jaws
  • As basic version or with motorized rotary, turning or tilting functions
  • With different gripping forces: 10, 30, 45 N
Parallel gripper with customized gripper jaws
Parallel gripper with customized gripper jaws


Special Grippers

Demanding gripping processes and additional modules for quality assurance before palletizing (e.g. deburring, weighing...) often require special gripper solutions. The following are some examples from our special gripper range.

 

 

Multi-Axis Gripper

  • For parts that have to be put into special positions
  • Rotating – turning – tilting: movements comparable to a 6-axis robot but easier to teach-in and operate


Double Grippers

  • For combining two gripping modes
Parallel and vacuum/suction gripper
Parallel and vacuum/suction gripper
Vacuum/suction and balloon gripper with additional tilting function
Vacuum/suction and balloon gripper with additional tilting function

Twofold and Manifold Grippers

  • For simultaneous gripping of several parts
Twofold gripper
Twofold gripper
Fivefold gripper
Fivefold gripper

Intelligent Cleaning of Press Punches


Regardless of whether the press punches are to be cleaned frequently or only occasionally, ROBOWORKER has the right cleaning solution for both requirements.

The powder residues are brushed off or additionally blown off by compressed air nozzles in the punch cleaner.

The ROBOWORKER cleaning program module allows the user to use product-specific cleaning programs and to parameterize them via the software interface. There are various options for creating a cleaning program - automatically or manually.

Flange-Mounted Punch Cleaner

  • At the gripper
  • For frequent cleaning processes


Separate Punch Cleaner

  • For occasional cleaning processes
  • Automatic change between gripper and punch cleaner via gripper station


Brush options

  • Cup brushes
  • Porcupine brushes
  • Paint brushes
  • etc.
Copyright 2019 ROBOWORKER Automation GmbH

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